USBpower 40W 5V 8A 5 Port F8J088

DSC_0415

Official specifications:
I got it from ebay dealer gocisco

DSC_0414

Being from ebay I got it in a envelope.

DSC_0416 DSC_0418

DSC_0417 DSC_0419



Measurements


40W-5V-8A-5-Port-USB-Hub%20F8J088%20%231%20load%20sweep
40W-5V-8A-5-Port-USB-Hub%20F8J088%20%235%20load%20sweep

The ports looks the same and without individual overload protection.

40W-5V-8A-5-Port-USB-Hub%20F8J088%20load%20sweep

Running all ports together shows that there is a common overload protection at about 7.5A.

40W-5V-8A-5-Port-USB-Hub%20F8J088%207A%20load%20test

The charger is rated for 8A, but with overload protection at 7.5A that is impossible. I did first test at 7A and the charger could only maintain output for about 10 minutes before it shut down.

40W-5V-8A-5-Port-USB-Hub%20F8J088%206A%20load%20test

Reducing the load to 6A made it possible to run for 1 hour.
The temperature photos below are taken between 30 minutes and 60 minutes into the one hour test.

Temp2145

M1: 55,6C, M2: 41,9C, M3: 53,2C, HS1: 79,4C
HS1 is the transformer and the heat around it is from the heatsinks.

Temp2146

M1: 54,8C, M2: 68,5C, HS1: 69,6C
HS1 and M2 is the end of the heatsinks.

Temp2147

M1: 69,5C, M2: 70,9C, M3: 49,2C, HS1: 71,2C

Temp2148

M1: 74,0C, M2: 36,0C, HS1: 85,3C
HS1 is the from the the rectifier diode.

10ohm

There noise is acceptable with 12mV rms and 380mVpp.

5ohm

Increasing the current to 1A do increase the noise a bit 32mV rms and 450mVpp.

2ohm

At 2.5A the noise is at the same level 28mV rms and 450mVpp.

0.8ohm

And also at near maximum load: 33mV rms and 445mVpp.



Tear down

DSC_2352

Mounting the dark part in my vice and hitting the white part with a mallet did open it without any damage.

DSC_2353

On this side of the circuit board is mains input fuse and a bridge rectifier. The mains switcher transistor is moundted on a heatsink.
There is a opto coupler and a safety capacitor between the mains and the low volt side.
On the low volt side there is a rectifier diode with a large heatsink.
But there is no noise filtering neither on the mains input or on the usb outputs (No common mode coils or inductors).

DSC_2354

On the bottowm the mains switcher controller can be found (IC1). The usb ports has a couple of coding resistors.
The feedback circuit do not use a IC, but only a transistor (Q1).

DSC_2355

Somebody left a solder blob on the safety capacitor..

DSC_2356 DSC_2358


DSC_2357
DSC_2359


DSC_2360 DSC_2362

When there is a air-gab the distance between mains and low volt side can be down to 4mm, here it is 2mm and a spark jumped accross it when I tested with 5000 volt. The two heatsinks are also too close.


The charger passed an isolation test with 2500 volt, but failed a 5000 volt test, this makes the charger acceptable for 120VAC usage, but doubtful for 230VAC usage.



Conclusion

At first glance this charger may look like many other 5 ports chargers, but this one is not nearly as good. Only fixed codings on the output, cannot deliver full current and worst of all it is not safe.



Notes

Index of all tested USB power supplies/chargers
Read more about how I test USB power supplies/charger